Digital Acoustics ESBx-110 Dokumentacja

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ADDvantage-32 PLUS
AC TO DC POWER CONVERTER
(For Use With Software Part Number 696xxx)
© 2011 Avtron Industrial Automation, Inc. October 1, 2011
Cleveland, Ohio
Przeglądanie stron 0
1 2 3 4 5 6 ... 465 466

Podsumowanie treści

Strona 1 - AC TO DC POWER CONVERTER

ADDvantage-32 PLUS AC TO DC POWER CONVERTER (For Use With Software Part Number 696xxx) © 2011 Avtron Industrial Automation, Inc. October 1, 201

Strona 2 - WARRANTY

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-3 10 through 510 (Figure 1-1) and 550 ADC (Figure 1-2) Power

Strona 3

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-20 X*** Parameters A*** Parameters X***:INPUT #4 TC X***:INPUT

Strona 4 - SAFETY SUMMARY

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-21 3.9 ANALOG OUTPUT FUNCTIONS X*** Parameters Y*** Paramete

Strona 5 - Safety Summary

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-22 3.10 FREQUENCY INPUTS X*** Parameters Y*** Parameters

Strona 6

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-23 Calibrate the pulse train into a user value by using the following eq

Strona 7

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-24 one edge operation. 2 - Is used when the frequency input is set up fo

Strona 8 - GENERAL INFORMATION

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-25 A***:DIF FOOTAGE = (1, 2, or 4 EDGES/PULSE)(PULSES FREQ

Strona 9

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-26 ADDvantage-32 PLUS faults out and a message is stored in the

Strona 10

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-27 ****************************************************** W A R N I

Strona 11

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-28 X***:MFLD ASCALE is a scaling factor for full field amps vs

Strona 12

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-29 increase in resistance signifies an increase in motor temperat

Strona 13

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-4 Figure 1-2. ADDvantage-32 PLUS™ AC to DC Power Converter (55

Strona 14

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-30 Figure 3-2A. Motor Temperature Overload Curve

Strona 15

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-31 Figure 3-2B. Selectable IIT Curves 3.16 CURRENT LOOP PARA

Strona 16

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-32 Using the Self Tune function automatically tunes the current

Strona 17

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-33 Figure 3-3. Current Loop Block Diagram

Strona 18

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-34 Several other parameters are provided for current loop operation. For

Strona 19

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-35 The ADDvantage-32 PLUS comes supplied with a single phase motor field

Strona 20

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-36 3.18 MOTOR STALL PROTECTION X*** Parameters Y*** Parameter

Strona 21

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-37 The SCR Firing Adapter Module provides an interface to the

Strona 22

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-38 X***:AC VT SCALE Ratio between sensed AC voltage and actual AC voltag

Strona 23

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-39 6) Enter the correct calibration values for the following parameter

Strona 24

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-5 540, 850, 1550, and 3000 ADC Power ConvertersUnits rated

Strona 25

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-40 Document All Changes Made Completing Step 2: PARAMETER N

Strona 26

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-41 13) Turn the drive on while observing the scope. Apply a run comm

Strona 27

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-42 15) If no current is indicated on the microprocessor board, then

Strona 28

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-43 19) If any of the pulses are negative, switch the leads on the CT

Strona 29

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-44 Figure 3-9. Firing Adapter 2-CT Configuration Diagram 24) Retu

Strona 30

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-45 27) The CT and burden resistor series circuit must produc

Strona 31

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-46 AFM CT Ratio/Burden Resistor using Avtron stock CT's and “standa

Strona 32

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-47 3.20 RETENTIVE SETPOINTS Y*** Parameters Y***: RET SETPT 1

Strona 34

Control Block Description ADDvantage-32 PLUS i SECTION IV CONTROL BLOCK DESCRIPTION Table of Contents Page 4.1 2 AND...

Strona 35

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-6 Figure 1-4. Advanced Firing Module (AFM)

Strona 36

Control Block Description ADDvantage-32 PLUS ii Table of Contents (Cont.) Page 4.37 HI/LOW COMPARATOR ...

Strona 37 - DESCRIPTION SPECIFICATION*

Control Block Description ADDvantage-32 PLUS 4-1 SECTION IV CONTROL BLOCK DESCRIPTION The ADDvantage-32 PLUS application softw

Strona 38

Control Block Description ADDvantage-32 PLUS 4-2 1. Inputs INPA: Bit INPB: Bit 2. Outputs OUT: Bit 3. Implement

Strona 39

Control Block Description ADDvantage-32 PLUS 4-3 4.2 2 OR This block implements a 2 input digital OR gate. FIGURE 4-2. 2 OR BLOC

Strona 40

Control Block Description ADDvantage-32 PLUS 4-4 4.3 4 ANALOG SELECT This block is used to select one of four possible analog signa

Strona 41

Control Block Description ADDvantage-32 PLUS 4-5 3. Implementation One of the input signals will be directed to the block

Strona 42

Control Block Description ADDvantage-32 PLUS 4-6 4.4 5 AND This block implements a 5 input digital AND gate. ANDINPEOUT5 INPUT LOGI

Strona 43 - DRIVE PART NUMBER

Control Block Description ADDvantage-32 PLUS 4-7 4.5 5 SUMMER The 5 Summer block selectively sums up to five analog input signals. T

Strona 44

Control Block Description ADDvantage-32 PLUS 4-8 3. Implementation OUT = (INPA × BIT1) + (INPB × BIT2) + (INPC × BIT3) + (INPD × BIT

Strona 45

Control Block Description ADDvantage-32 PLUS 4-9 4.6 8 BIT INVERT The 8 BIT INVERT block takes the INP bit and the next seven and inv

Strona 46

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-7 The following components are contained in most of the

Strona 47 - PARAMETER FUNCTIONS

Control Block Description ADDvantage-32 PLUS 4-10 4.7 ABSOLUTE VALUE (ABS) The Absolute Value block selectively takes the absolute va

Strona 48

Control Block Description ADDvantage-32 PLUS 4-11 4.8 ANALOG INVERT The Invert block is used to invert the value of an analog signal.

Strona 49

Control Block Description ADDvantage-32 PLUS 4-12 4.9 ANALOG SELECT This block is used to select one of two different analo

Strona 50

Control Block Description ADDvantage-32 PLUS 4-13 4.10 ANALOG SWITCH This block is used to switch in references to control

Strona 51

Control Block Description ADDvantage-32 PLUS 4-14 4.11 ASM AUTO SHEET MARKER This block sets an output bit high when the num

Strona 52

Control Block Description ADDvantage-32 PLUS 4-15 2. Outputs AUTO MARK: Bit 3. Implementation If NUMBER SHTS = MARK STPT, then

Strona 53

Control Block Description ADDvantage-32 PLUS 4-16 4.12 BALANCE The Balance block switches from one control scheme to another

Strona 54 - PARAMLAYD105

Control Block Description ADDvantage-32 PLUS 4-17 When the BAL input is high, OUT = REF. Non-retentive Block On powerup of the ADDva

Strona 55

Control Block Description ADDvantage-32 PLUS 4-18 4.13 BIT CONVERT The Bit Convert block converts 4 input bits into decimal numbers.

Strona 56

Control Block Description ADDvantage-32 PLUS 4-19 TABLE 4-13. Bit Convert Block OUT Values INPA INPB INPC INPD OUT 0 0 0 0 0

Strona 57

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-8 1.2.2 REMOTABLE KEYPADThe ADD-32 PLUS provides a remotea

Strona 58

Control Block Description ADDvantage-32 PLUS 4-20 4.14 BIT INVERT A Bit Invert block is used to provide an output bit which is always

Strona 59

Control Block Description ADDvantage-32 PLUS 4-21 4.15 BIT SELECT This block is used to select one of two different bit signal paths.

Strona 60

Control Block Description ADDvantage-32 PLUS 4-22 4.16 BUMPLESS SWITCH This block is used to provide a smooth "BUMPLESS" tr

Strona 61

Control Block Description ADDvantage-32 PLUS 4-23 2. Outputs OUT: Analog DN1: Bit DN2: Bit 3. Implementation The RA

Strona 62

Control Block Description ADDvantage-32 PLUS 4-24 4.17 CDS COUNTS DURING STOP This block calculates the number of pulses that will be

Strona 63

Control Block Description ADDvantage-32 PLUS 4-25 3. Implementation ADJCDSRTSTOPPINGPPRGRREFCDSPPRxGRADJCDSRTSTOPPINGREFCDSCDS⋅⋅⋅==2

Strona 64

Control Block Description ADDvantage-32 PLUS 4-26 4.18 CLAMPING A Clamping block is used to restrict an analog signal to a value betw

Strona 65

Control Block Description ADDvantage-32 PLUS 4-27 If INP > MAXL, then OUT = MAXL MAX = high, MIN = low If INP < MINL, t

Strona 66

Control Block Description ADDvantage-32 PLUS 4-28 4.19 COM LOSS The Com Loss block is used as a communication watchdog. TIMWDINENCOM

Strona 67

Control Block Description ADDvantage-32 PLUS 4-29 4.20 COM WD FIGURE 4-20. COM WD BLOCK 1. Inputs EN: Bit WD IP: Bit TOUT:

Strona 68

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-9 1.2.4 BRIDGE INTERFACE BOARDThe BRIDGE INTERFACE BOAR

Strona 69

Control Block Description ADDvantage-32 PLUS 4-30 4.21 COMPARATOR Use this block to set an output bit when the input is greater tha

Strona 70

Control Block Description ADDvantage-32 PLUS 4-31 4.22 COPY The Copy block takes the analog value at the input and copies the value t

Strona 71

Control Block Description ADDvantage-32 PLUS 4-32 4.23 CURRENT LIMIT This block provides the user with a feature for selecting an a

Strona 72

Control Block Description ADDvantage-32 PLUS 4-33 Regardless of the POS I LIMIT or NEG I LIMIT values for the motor curr

Strona 73

Control Block Description ADDvantage-32 PLUS 4-34 Tapered Current Limits If tapered current limits are desired, the BY I2R

Strona 74

Control Block Description ADDvantage-32 PLUS 4-35 SEL AOUTANALOGSELECTWINLEASTOUT OUTLEASTWINSELECTANALOGOUTSEL A POS I LIM0START PERE

Strona 75

Control Block Description ADDvantage-32 PLUS 4-36 4.24 DEADBAND A Deadband block is used to reset an analog signal to zero

Strona 76

Control Block Description ADDvantage-32 PLUS 4-37 4.25 DEMUX 1. Inputs BIT1: Bit BIT2: Bit INP: Bit 2. Outputs

Strona 77

Control Block Description ADDvantage-32 PLUS 4-38 4.26 DENSITY This block is used to calculate the approximate density of a winding o

Strona 78

Control Block Description ADDvantage-32 PLUS 4-39 3. Implementation When RES is high or on power up, the outputs = 0. When not RES, t

Strona 79

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-10 10 THROUGH 510 AND 550 ADC CONVERTERS AFMs; 540, 850, 1550,

Strona 80

Control Block Description ADDvantage-32 PLUS 4-40 4.27 DERIVATIVE GAIN (D/DT) The D/DT block performs a derivative gain functi

Strona 81 - CORE SOFTWARE OPERATION

Control Block Description ADDvantage-32 PLUS 4-41 4.28 DIFF TRIP This block is a combination differential comparator and timer. It i

Strona 82

Control Block Description ADDvantage-32 PLUS 4-42 When it counts up to the TICS input amount, the TRP output will go high. It will st

Strona 83

Control Block Description ADDvantage-32 PLUS 4-43 4.29 DIGITAL IN The Digital Input block enables the eight digital inputs (USER 7 th

Strona 84

Control Block Description ADDvantage-32 PLUS 4-44 1. Inputs Reference FAX-32 digital inputs on J2 of board. 2. Outputs START: BIT

Strona 85

Control Block Description ADDvantage-32 PLUS 4-45 4.30 DIGITAL OR This block implements a 4 input digital OR. OUTINPAINPBINPCINPDOR

Strona 86

Control Block Description ADDvantage-32 PLUS 4-46 4.31 DIVIDE The Divide block is used to divide two numbers. The block checks for d

Strona 87

Control Block Description ADDvantage-32 PLUS 4-47 4.32 DROOP The Droop block modifies the speed reference to keep the drive armature

Strona 88

Control Block Description ADDvantage-32 PLUS 4-48 4.33 EIP TOUT FIGURE 4-33. EIP TOUT BLOCK 1. Inputs NONE: 2. Outputs EIP G

Strona 89

Control Block Description ADDvantage-32 PLUS 4-49 message is scheduled to occur. This bit will transition from low to high, if the imp

Strona 90

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-11 1.2.5 SNUBBER PC BOARD (10 through 510 and 550 ADC Powe

Strona 91

Control Block Description ADDvantage-32 PLUS 4-50 4.34 ERROR This block is used to generate an error signal such as speed error or cu

Strona 92

Control Block Description ADDvantage-32 PLUS 4-51 4.35 FREQUENCY OUT The Frequency Out block is used to output a value to the frequen

Strona 93

Control Block Description ADDvantage-32 PLUS 4-52 4.36 GAIN The Gain block is used to scale and offset an analog signal. FIGURE

Strona 94

Control Block Description ADDvantage-32 PLUS 4-53 4.37 HI/LOW COMPARATOR This block sets the appropriate output bits when the input g

Strona 95

Control Block Description ADDvantage-32 PLUS 4-54 3. Implementation If INP increases so: INP - (STPT × HYS/100) >_ (STPT × HI/100

Strona 96

Control Block Description ADDvantage-32 PLUS 4-55 4.38 IIT 1. Inputs IA Analog STPT Analog IGN Analog FST

Strona 97

Control Block Description ADDvantage-32 PLUS 4-56 FIGURE 4-38. IIT BLOCK STPTIITINPIGN-+XXXVALWRNTRP0.1WSTFSTIRESSQUZERI-0.1

Strona 98

Control Block Description ADDvantage-32 PLUS 4-57 4.39 LATCH FIGURE 4-39. LATCH BLOCK (EDGE INPUT LOW) FIGURE 4-39 A. L

Strona 99

Control Block Description ADDvantage-32 PLUS 4-58 1. Inputs LTCH1: Bit LTCH2: Bit HLD1: Bit HLD2: Bit EDGE: Bit 2

Strona 100 - Core Software Operation

Control Block Description ADDvantage-32 PLUS 4-59 4.40 LEAD/LAG LEAD COMPENSATION is added to a control loop to improve ris

Strona 101

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-12 1.2.6 DRIVE BASE ASSEMBLY (POWER CONVERTERS ONLY, 10 THRO

Strona 102

Control Block Description ADDvantage-32 PLUS 4-60 3. Implementation The LEAD/LAG block is implemented to simulate the following equat

Strona 103

Control Block Description ADDvantage-32 PLUS 4-61 4.41 LEAST WIN The block is used to select the lowest value of the inputs for a set

Strona 104

Control Block Description ADDvantage-32 PLUS 4-62 4.42 LOWPASS FILTER Use to filter out high frequency noise from analog signals, suc

Strona 105

Control Block Description ADDvantage-32 PLUS 4-63 4.43 MOST WIN The block is used to select the highest value of the inputs for a set

Strona 106

Control Block Description ADDvantage-32 PLUS 4-64 4.44 MOV8 This block is used to move eight variables to another location when enabl

Strona 107

Control Block Description ADDvantage-32 PLUS 4-65 2. Outputs OUT1: Analog 3. Implementation If EN is low, the output does not ch

Strona 108

Control Block Description ADDvantage-32 PLUS 4-66 4.45 MULTIPLY This block is used to multiply two analog signals. For ex

Strona 109

Control Block Description ADDvantage-32 PLUS 4-67 4.46 NOTCH FILTER The Notch Filter block is a band reject filter designed to damp o

Strona 110

Control Block Description ADDvantage-32 PLUS 4-68 The WD parameter sets the width of the notch and is a unitless quantity ranging from

Strona 111

Control Block Description ADDvantage-32 PLUS 4-69 4.47 OFF TIMER The block is used to delay actions after the input bit goes low.

Strona 112 - number must be entered

PROPRIETARY NOTEThis document contains information PROPRIETARY to Avtron Industrial Automation, Inc. It is furnished solely to provide information

Strona 113

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-13 Figure 1-8. Drive Base Assembly (510 ADC and Below)

Strona 114

Control Block Description ADDvantage-32 PLUS 4-70 4.48 ON TIMER 1. Inputs TICS: Analog REF: Bit 2. Outputs OUT: B

Strona 115

Control Block Description ADDvantage-32 PLUS 4-71 4.49 ONE SHOT The block is used to initiate an action only once. FIGURE 4-49.

Strona 116

Control Block Description ADDvantage-32 PLUS 4-72 4.50 PEAK DETECT 1. Inputs INP Analog HLD Bit RES Bit POS Bit

Strona 117 - Turns4000

Control Block Description ADDvantage-32 PLUS 4-73 4.51 PERCENT DIFFERENCE The Percent Difference block indicates that the percent dif

Strona 118

Control Block Description ADDvantage-32 PLUS 4-74 4.52 PERCENT MULTIPLY (Per Mult) The Percent Multiply block converts percentag

Strona 119

Control Block Description ADDvantage-32 PLUS 4-75 4.53 PROPORTIONAL AND INTEGRAL CONTROL (PI) The PI block performs a proportional an

Strona 120

Control Block Description ADDvantage-32 PLUS 4-76 2. Outputs Data Type Description OUT: Analog Output Signal IERR: Ana

Strona 121 - DCAFMC5LAN

Control Block Description ADDvantage-32 PLUS 4-77 If HOLD = HIGH and PRE = LOW, then: The Integral Error component is held

Strona 122

Control Block Description ADDvantage-32 PLUS 4-78 4.54 PROPORTIONAL AND INTEGRAL CONTROL WITH CASCADED HOLD BITS (PI2) The PI2 block

Strona 123

Control Block Description ADDvantage-32 PLUS 4-79 2. Outputs Data Type Description OUT: Analog Output Signal IERR: An

Strona 124

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-14 Figure 1-9. Drive Base Assembly (550 ADC)

Strona 125

Control Block Description ADDvantage-32 PLUS 4-80 will start to increase to keep OUT above the MINL limit. If OUT > MAXL or H-UP

Strona 126

Control Block Description ADDvantage-32 PLUS 4-81 4.55 QUAD LTCH 1. Inputs BIT1: Bit BIT2: Bit BIT3: Bit BIT4:

Strona 127

Control Block Description ADDvantage-32 PLUS 4-82 4.56 RAMP The Ramp block provides a variable rate linear ramp with user programmabl

Strona 128

Control Block Description ADDvantage-32 PLUS 4-83 2. Outputs OUT: Analog RMP: Bit 3. Implementation If ZERO bit is low, OU

Strona 129 - Table of Contents

Control Block Description ADDvantage-32 PLUS 4-84 4.57 RATE CHANGE This block is used to restrict the rate of change of an analog sig

Strona 130 - Table of Contents (Cont.)

Control Block Description ADDvantage-32 PLUS 4-85 4.58 RATIO The Ratio Block calculates the diameter of a center driven winder. It c

Strona 131

Control Block Description ADDvantage-32 PLUS 4-86 Inputs (Cont.) UP: Bit RES: Bit RET: Bit 2. Outputs BIOUT: Analo

Strona 132 - Control Block Description

Control Block Description ADDvantage-32 PLUS 4-87 4.59 RECIPE 1. Inputs RECA: Analog RECB: Analog RECC: Analog ENA:

Strona 133

Control Block Description ADDvantage-32 PLUS 4-88 FIGURE 4-59. RECIPE BLOCK

Strona 134

Control Block Description ADDvantage-32 PLUS 4-89 4.60 RESOLVER 1 The RESOLVER 1 block is only used in conjunction with the Avtron o

Strona 135

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-15 DC ContactorA DC contactor is used to positively re

Strona 136

Control Block Description ADDvantage-32 PLUS 4-90 FIGURE 4-60. RESOLVER 1 BLOCK 1. Inputs SPAN: Analog ZERO: Analog DO

Strona 137

Control Block Description ADDvantage-32 PLUS 4-91 3. Implementation DO 1 and DO 2 bits control the two digital outputs on the resol

Strona 138

Control Block Description ADDvantage-32 PLUS 4-92 4.61 RMP2 The RMP2 block provides a variable rate linear ramp with user

Strona 139 - 8BITINVD101

Control Block Description ADDvantage-32 PLUS 4-93 FIGURE 4-61A RAMP CHANGE BLOCK 1. Inputs UP: Analog DWN: Analog RE

Strona 140

Control Block Description ADDvantage-32 PLUS 4-94 If REF is increasing faster than UP, the RMP bit is set high and RP OUT ramps at the

Strona 141

Control Block Description ADDvantage-32 PLUS 4-95 FIGURE 4-61B The maximum rate of change allowed by the RMP2 ROC filter block depen

Strona 142 - ANLOGSELLAN

Control Block Description ADDvantage-32 PLUS 4-96 Exact Time ROC Filter (Slope) at OUT 1 Sec. 5 FPM/SEC

Strona 143

Control Block Description ADDvantage-32 PLUS 4-97 ADDITIONAL CONTROL I/O 1. Inputs ZERO Bit HLD Bit 2. Outputs RES Bit

Strona 144

Control Block Description ADDvantage-32 PLUS 4-98 FIGURE 4-61D

Strona 145

Control Block Description ADDvantage-32 PLUS 4-99 FIGURE 4-61E

Strona 146

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-16 1.2.7 FIELD CONTROLLER BASE ASSEMBLY (AFMs and 540, 850,

Strona 147

Control Block Description ADDvantage-32 PLUS 4-100 4.62 RRAMP3 The RRAMP3 block provides a variable rate linear ramp with

Strona 148

Control Block Description ADDvantage-32 PLUS 4-101 FIGURE 4-62. RRAMP3 BLOCK The RRAMP3 block can be divided internally into t

Strona 149

Control Block Description ADDvantage-32 PLUS 4-102 2. Outputs RP OUT: Analog RMP: Bit 3. Implementation The following hol

Strona 150 - BITINVRT

Control Block Description ADDvantage-32 PLUS 4-103 4.63 SDS SHEETS DURING STOP This block calculates the number of sheets to

Strona 151

Control Block Description ADDvantage-32 PLUS 4-104 2. Outputs SDS: Analog 3. Implementation If EN is high: LNGTHADJRATW

Strona 152

Control Block Description ADDvantage-32 PLUS 4-105 4.64 SETPOINT The Setpoint block enables the use of the INC and DEC inputs to modi

Strona 153

Control Block Description ADDvantage-32 PLUS 4-106 2. Outputs OUT: Analog DIF: Analog MAX: Bit MIN: Bit 3. Implem

Strona 154

Control Block Description ADDvantage-32 PLUS 4-107 On a low to high transition of the RES bit, OUT resets to the REF value. DIF is

Strona 155 - 3. Implementation

Control Block Description ADDvantage-32 PLUS 4-108 4.65 SNAPAVG 1. Inputs INP: Analog TICS: Analog RES: Bit HLD:

Strona 156 - 4.18 CLAMPING

Control Block Description ADDvantage-32 PLUS 4-109 FIGURE 4-65. SNAPAVG BLOCK

Strona 157

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-17 Figure 1-10. Field Controller Base Assembly (AFMs and 540,

Strona 158 - 4.19 COM LOSS

Control Block Description ADDvantage-32 PLUS 4-110 4.66 SPLICER The Splicer block calculates two analog pulse count values, one for t

Strona 159

Control Block Description ADDvantage-32 PLUS 4-111 3. Implementation K = (PPR)(GR) )DIAON(5)RSPD(RPSπ= PPS = K (RPS)

Strona 160 - 4.21 COMPARATOR

Control Block Description ADDvantage-32 PLUS 4-112 4.67 SUMMING JUNCTION, SELECTABLE 3 INPUT This block adds input signals such as sp

Strona 161 - 4.22 COPY

Control Block Description ADDvantage-32 PLUS 4-113 4.68 TABLE The Table block is used to modify an analog variable "IN

Strona 162 - 4.23 CURRENT LIMIT

Control Block Description ADDvantage-32 PLUS 4-114 3. Implementation The Table block is used to perform a non-linear look u

Strona 163

Control Block Description ADDvantage-32 PLUS 4-115 4.69 TACH SELECT AND TACH SELECT-W The blocks TACH SELECT and TACH SELECT-W are al

Strona 164

Control Block Description ADDvantage-32 PLUS 4-116 This block selects the type of speed feedback to be used by the speed loop. Either

Strona 165 -

Control Block Description ADDvantage-32 PLUS 4-117 If SPDVOL = low, OUT = CEMF × GAIN. If SPDVOL = high and 1 OR 2 = high, and n

Strona 166 - 4.24 DEADBAND

Control Block Description ADDvantage-32 PLUS 4-118 ****************************************************** W A R N I N G If SPDVOL

Strona 167 - 4.25 DEMUX

Control Block Description ADDvantage-32 PLUS 4-119 4.70 TIMER The Timer block is used to delay setting a bit until an appropriate cou

Strona 168 - 4.26 DENSITY

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-18 1.2.8 ARMATURE BRIDGE ASSEMBLY (540, 850, 1550, and 3000

Strona 169

Control Block Description ADDvantage-32 PLUS 4-120 3. Implementation When the RES bit equals zero, VAL is set to 0. When VAL = 0, th

Strona 170 - 4.27 DERIVATIVE GAIN (D/DT)

Control Block Description ADDvantage-32 PLUS 4-121 4.71 TYPE 2 DIA This block calculates the roll diameter of a center driven winder

Strona 171 - 4.28 DIFF TRIP

Control Block Description ADDvantage-32 PLUS 4-122 3. Implementation If RES is high, then the output DIA = IDIAM. If DIA is calculat

Strona 172

Control Block Description ADDvantage-32 PLUS 4-123 4.72 TYPE 3 DIA This block calculates the roll diameter of a winder by counting th

Strona 173 - 4.29 DIGITAL IN

Control Block Description ADDvantage-32 PLUS 4-124 3. Implementation If RESET is set high, then DIA = IDIAM. If DIA is calculate

Strona 174

Control Block Description ADDvantage-32 PLUS 4-125 4.73 UNITY SCALE The Unity Scale block rescales the minimum and maximum limits of

Strona 175 - 4.30 DIGITAL OR

Control Block Description ADDvantage-32 PLUS 4-126 4.74 UV PROTECT The block can be used to try to prevent a shoot through condition

Strona 176 - 4.31 DIVIDE

Control Block Description ADDvantage-32 PLUS 4-127 If CEMF is Positive POSO = POSI NEGO = 0.1% If CEMF is Negative P

Strona 177 - 4.32 DROOP

Control Block Description ADDvantage-32 PLUS 4-128 4.75 WINDER WK/D This block calculates the inertia of a winder/unwinder. The iner

Strona 178

Control Block Description ADDvantage-32 PLUS 4-129 The torque required to accelerate a roll is equal to the WK2 of the body times the

Strona 179 - Implicit

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-19 Figure 1-12. Armature Bridge Assembly

Strona 180 - 4.34 ERROR

Control Block Description ADDvantage-32 PLUS 4-130 4.76 WINDOW COMPARE The Window Compare takes an input and checks to see if it is b

Strona 181 - 4.35 FREQUENCY OUT

Control Block Description ADDvantage-32 PLUS 4-131 3. Implementation If ABS is Low (0), then IN = 1 if (LOW <= INP <= H

Strona 183 - 4.37 HI/LOW COMPARATOR

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-1 SECTION V SIGNAL ANALYZER The signal analyzer is an eight-channel memor

Strona 184

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-2 5.1 DATA COLLECTION The data stored in the recorder channels can

Strona 185 - 4.38 IIT

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-3 5.2 TRIGGER Set for a rising edge or falling edge trigger, the recorder

Strona 186 - FIGURE 4-38. IIT BLOCK

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-4 RECORDER CONFIGURATION DEFAULT CHANNEL PARAMETER VALUE ___________

Strona 187 - 4.39 LATCH

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-5 5.4 PREVIEW Information recorded by the signal analyzer channels

Strona 188

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-6 RECORDER CONFIGURATION DEFAULT CHANNEL PARAMETER VALUE __________

Strona 189 - 4.40 LEAD/LAG

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-7 5.7 ANALYZER EXAMPLE: CAPTURE OF AN OVERSPEED EVENT The signal analy

Strona 190

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-20 (1550 Amp and 3000 Amp Power Converters Only)

Strona 191 - 4.41 LEAST WIN

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-8 Figure 5-1. An analyzer operation during the capture of an overspeed event.

Strona 192 - 4.42 LOWPASS FILTER

Signal Analyzer ADDvantage-32 PLUS ● AC to DC Power Converter 5-9

Strona 194 - 4.44 MOV8

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-1 SECTION VI PREPARATION FOR USE Preparation for use of the ADDvantag

Strona 195

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-2 ****************************************************** W A R N I N G WHEN

Strona 196 - 4.45 MULTIPLY

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-3 6.3 STORAGE AND INSTALLATION SPECIFICATIONS If the ADD-32 PLUS is

Strona 197 - 4.46 NOTCH FILTER

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-4 6.7 ELECTRICAL CONNECTIONS ****************************************

Strona 198

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-5 TABLE 6-2. WIRE TERMINATION KIT GUIDE FOR PART NUMBERS WITHOUT “N” IN THE

Strona 199 - 4.47 OFF TIMER

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-6 TABLE 6-2A. WIRE TERMINATION KIT GUIDE FOR PART NUMBERS WITH “N” IN THE NI

Strona 200 - 4.48 ON TIMER

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-7 Motor armature (A1, A2) and dynamic braking (DB) connections are made to t

Strona 201 - 4.49 ONE SHOT

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-21 1.2.9 THYRISTOR MODULE ASSEMBLY (540 ADC, 850 ADC, 1550 A

Strona 202 - 4.50 PEAK DETECT

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-8 attached for each of the connection points. Refer to Table 6-3

Strona 203 - 4.51 PERCENT DIFFERENCE

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-9 TABLE 6-3. RECOMMENDED WIRE SIZES AC INPUT (L1,L2,L3) FIELD SUPPLY (L1,L

Strona 204 - )( INPPER

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-10 6.7.3 540, 850, 1550, and 3000 ADC Use the following information

Strona 205

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-11 T1T1FOR 230 VAC INPUTFOR 460 VAC INPUTJUMPCONLANH4H2 H3 H1H4H2 H3 H

Strona 206

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-12 Figure 6-2A. Block Diagram, Power Connections, 510 ADC and Below Exceptio

Strona 207

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-13 Figure 6-2B. Block Diagram, Power Connections, 110 ADC Used Only on DC

Strona 208 - CASCADED HOLD BITS (PI2)

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-14 Figure 6-3. Block Diagram, Power Connections, 550 ADC

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Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-15 Figure 6-4. Block Diagram, Armature Bridge Assembly Power Connections (5

Strona 210

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-16 Figure 6-5. Block Diagram, Field Supply Assembly Power Connections (5

Strona 211 - 4.55 QUAD LTCH

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-17 Figure 6-6. Block Diagram, Microprocessor Board

Strona 212 - 4.56 RAMP

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-22 Figure 1-14. Thyristor Module Assembly (1550 Amp and 3000 A

Strona 213

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-18 Figure 6-7. Block Diagram, FAX-32 Board BLKFAX32LANTYPICAL USER INPUT

Strona 214 - 4.57 RATE CHANGE

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-19 Figure 6-8. ADDvantage-32 PLUS System Interconnections NOTE System

Strona 215 - 4.58 RATIO

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-20 Figure 6-9. FAX-32 Board Interconnections NOTE FAX-32 interconnect

Strona 216

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-21 6.8 ELECTRICAL INSTALLATION Interconnection wiring and connecti

Strona 217 - 4.59 RECIPE

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-22 All pulse generator cables may be run in common conduit or cable trays

Strona 218

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-23 6.9 INSTALLATION CHECKOUT After all equipment is mounted and wire

Strona 219 - 4.60 RESOLVER 1

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-24 Figure 6-10. SMARTach Alarm Connections Tach Com 1ALM 10+V(OUT)5 SM

Strona 220

Preparation for Use ADDvantage-32 PLUS ● AC to DC Power Converter 6-25

Strona 222 - 4.61 RMP2

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-1 SECTION VII MAINTENANCE AND TROUBLESHOOTING ************

Strona 223

ADDvantage-32 PLUS AC TO DC POWER CONVERTER TABLE OF CONTENTS Section PageSAFETY SUMMARY ii I INTRODUCTION AND GENERA

Strona 224

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-23

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Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-2 7.1 MAINTENANCE REQUIREMENTS Proper maintenance of the

Strona 226

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-3 7.2 GENERAL DIAGNOSTIC FEATURES The ADD-32 PLUS has an

Strona 227

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-4 The ADDvantage-32 PLUS uses built-in diagnostics which consta

Strona 228

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-5 TABLE 7-1. LED DEFINITIONS TITLE COLOR DEFINITION +5 V POW

Strona 229

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-6 TABLE 7-2. POWERUP MESSAGES FAULT MESSAGE PROBLEM SOLUTION

Strona 230 - 4.62 RRAMP3

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-7 TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM

Strona 231

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-8 TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM

Strona 232

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-9 TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM

Strona 233 - 4.63 SDS SHEETS DURING STOP

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-10 CONTACTOR (Y***:F-CLR ON M). In addition to clearing the actu

Strona 234

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-11 TABLE 7-3. HARDCODED FAULTS AND WARNINGS FAULT MESSAGE FA

Strona 235 - 4.64 SETPOINT

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-24 1.3 SOFTWARE FEATURES The setup of an ADDvantage-32 P

Strona 236

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-12 TABLE 7-3. HARDCODED FAULTS AND WARNINGS (Cont.) FAULT MES

Strona 237

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-13 TABLE 7-4. FAULT DESCRIPTIONS FAULT MESSAGE PROBLEM SOLUTI

Strona 238 - 4.65 SNAPAVG

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-14 FAULT MESSAGE PROBLEM SOLUTION IARM VOFFST The drive firmwa

Strona 239 - FIGURE 4-65. SNAPAVG BLOCK

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-15 FAULT MESSAGE PROBLEM SOLUTION OPEN ARM No armature resista

Strona 240 - 4.66 SPLICER

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-16 FAULT MESSAGE PROBLEM SOLUTION SCR OPN C+F C + open SCR fau

Strona 241

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-17 FAULT MESSAGE PROBLEM SOLUTION SCR OPN C+R Open SCR fault m

Strona 242

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-18 FAULT MESSAGE PROBLEM SOLUTION SCR SHRT A- Shorted SCR-CR4

Strona 243 - 4.68 TABLE

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-19 3. SIGNAL ANALYZER The Signal Analyzer (refer to Sect

Strona 244

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-20 13. Reattach the case to the drive door using the four s

Strona 245

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-21 7.3.2 REPLACING BRIDGE INTERFACE BOARD (A3) AND SNUBBER B

Strona 246

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-25 Figure 1-15. Software Format

Strona 247

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-22 Figure 7-2. Replacing Bridge Interface Board (510 ADC and

Strona 248 - W A R N I N G

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-23 Figure 7-3. Replacing Bridge Interface Board (550 ADC)

Strona 249 - 4.70 TIMER

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-24 7.3.4 REPLACING BRIDGE INTERFACE BOARD (A3) (540, 850, 1550

Strona 250

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-25 7.4 REPLACING DRIVE SUB-ASSEMBLY (510 ADC and Below)

Strona 251 - 4.71 TYPE 2 DIA

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-26 23. Replace ground wire on door. 24. Attach all seven bridge

Strona 252

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-27 7.5 REPLACING DRIVE SUB-ASSEMBLY (550 ADC) *************

Strona 253 - 4.72 TYPE 3 DIA

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-28 Figure 7-6. Replacing Power Components (550 ADC)

Strona 254

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-29 7.6 TEST PROCEDURE FOR LEAKING THYRISTORS/SCRs An SCR

Strona 255 - UNITYSCL

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-30 SCRTEST1LAN Figure 7-7. SCR Module Layout The measured vo

Strona 256 - 4.74 UV PROTECT

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-31 IF THE SNUBBER IS NOT DISCONNECTED, THE VOLTAGE DIFFERENCE MA

Strona 257

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-26 1.4 IDENTIFICATION OF PART NUMBERS The part numbering o

Strona 258 - 4.75 WINDER WK/D

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-32 NOTE IN CASE OF A HOT SCR, THE READINGS MAY BE SIGN

Strona 259

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-33 7.8 THYRISTOR/DIODE REPLACEMENT (510 ADC and Below) ****

Strona 260 - 4.76 WINDOW COMPARE

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-34 NOTE Each pair of wires is labeled with a single letter corre

Strona 261

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-35 Figure 7-9. Replacing Power Thyristors and Field Thyristor/Di

Strona 262

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-36 5. Plug in all gate leads. Match letter designation

Strona 263 - SIGNAL ANALYZER

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-37 ****************************************************** C A U

Strona 264 - Signal Analyzer

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-38 d. Connect the new fuse to the adjacent bus bars using th

Strona 265

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-39 b. Remove the terminal screws that attach the remaining wire

Strona 266

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-40 NOTE As the unit is shipped, fuses F3 and F4 are 3

Strona 267

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-41 7.10 THYRISTOR/DIODE/FUSE REPLACEMENT (540, 850, 1550, 30

Strona 268

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-27 1.4.1 HARDWARE PART NUMBER BREAKDOWN MODEL TYPE d

Strona 269

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-42 7.10.1 REPLACING THE POWER THYRISTOR MODULE ASSEMBLY (A101-10

Strona 270

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-43 7. Using the fuse (F1-6) as a handle, slowly slide the asse

Strona 271

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-44 CONICALWASHERCORRECTINCORRECTCONICALWASHERCONICALWASHERCONICAL

Strona 272

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-45 DC54X DC85X DC155X -2, -4 DC155X -A,-B/DC300X 165-185 in-lb.

Strona 273 - PREPARATION FOR USE

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-46 *******************************************************

Strona 274 - Preparation for Use

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-47 7. Plug in cables at J2 and J3. 8. Close the door of the

Strona 275

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-48 Figure 7-11. Armature Bridge Assembly (540 and 850 Amp

Strona 276

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-49 Figure 7-12. Armature Bridge Assembly 155x-2 or -4 Only

Strona 277

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-50 NOTE: Fuses F1 through F6 are parallel fuse units on DC250X u

Strona 278

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-51 Figure 7-13. Armature Bridge Assembly (155X-A & -B and 30

Strona 279

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-28 QUADRANTS/AFM FIELD Power ConvertersSELECTION

Strona 280

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-52 TABLE 7-8a. FUSE REPLACEMENT GUIDE (10-510 ADC) (Refer to Fi

Strona 281

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-53 TABLE 7-8b. FUSE REPLACEMENT GUIDE (550 ADC) DRIVE RATING F1

Strona 282

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-54 TABLE 7-9. VENDOR GUIDE AVTRON P/N FUSE RATING BUSSMANN P/

Strona 283 - H2 H3 H1

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-55 7.11 FUSE REPLACEMENT (540, 850, 1550, 3000 ADC) 7.11.

Strona 284

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-56 7.11.1.2 Replacement and Reassembly 1. Refer to Figure

Strona 285

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-57 TABLE 7-10. FUSE REPLACEMENT GUIDE (Applies to Amp Ratings D

Strona 286

Maintenance and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 7-58 7.12 THYRISTOR MODULE COOLING BLOWER REPLACEMENT (550 ADC

Strona 287

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-1 SECTION VIII IEEE 802.3 ETHERNET COMMUNICATION 8.1 OVERVIEW The Avtron ADDvantage

Strona 288

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-2 Avtron PDC-6 drive control systems using 802.3 Ethernet communications provide a high leve

Strona 289

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-3 Figure 8-1. Avtron ESBX Module The ESBX boards are sensitive to Electro Static Dischar

Strona 290

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-29 OPTION 2 On AFM systems, this block identifies a cust

Strona 291

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-4 The following picture shows an overview of a typical Avtron Drive System utilizing Ethern

Strona 292

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-5

Strona 293

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-6 8.2 ADDvantage-32 PLUS HARDWARE/SOFTWARE REQUIREMENTS The following represents the

Strona 294

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-7 The Ethernet IP address can be assigned to the ADDvantage-32 PLUS drive by ei

Strona 295

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-8 ETHERNET. You will not be able to download Calibration and Configuration data to the drive

Strona 296 - ADD-32 PLUS Drive

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-9 DRIVE IP ADDRESS: X***: IP ADDR HI: Highest octet of the DRIVE IP ADDRESS. Range 1-2

Strona 297

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-10 10.1.206.1-10.1.206.127 would be one subnet and 10.1.206.129-10.1.206.254 another,

Strona 298

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-11 X***: WEB passWrd: <<<<< FUTURE USE TO ENABLE ACCESS TO DRIVE’S WEB PAG

Strona 299 - TROUBLESHOOTING

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-12 you are attempting to download to a failed Ethernet board whose failure symptom was a tot

Strona 300

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-13 MAC Address: ____ - ____ - ____ - ____ - ____ - ____ 3. Record the Source co

Strona 301

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-30 1.5 SPECIFICATIONS Please note that some of the followi

Strona 302

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-14 6. Click the “Send” button. A progress bar will indicate progression of file transfe

Strona 303

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-15 7. As indicated, once the LED’s on the ESBX module are alternately flashing, indicati

Strona 304 - TABLE 7-2. POWERUP MESSAGES

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-16 Be aware that some Switches do not have an administrative account or may use a different

Strona 305

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-17 complex drive control functions yet retains the ability to communicate to the drives via

Strona 306

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-18 Ethernet using the ADDAPT 2000 Programming Tools/PC, you will need to obtain an available

Strona 307

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-19 3. Has the ADD-32 PLUS ESBX board completed its 45 second boot up cycle fo

Strona 308

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-20 LINK ACTIVE LED: 9. If ESBX board LINK ACTIVE LED is “off” and Switch port LED is “off”

Strona 309

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-21 DIAGNOSTIC INIT VALUE 5 MIN 10 MIN UDP Mpool Empty UDP Mpool Err UDP Good

Strona 310

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-22 DIAGNOSTIC INIT VALUE 5 MIN 10 MIN MBus Max Connct MBus R-Connt Er MBus Dis

Strona 311

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-23 DIAGNOSTIC INIT VALUE 5 MIN 10 MIN IP can't forward IP fwd same net IP

Strona 312

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-31 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIP

Strona 313

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-24 UDP Good Receive: counter containing the number of valid UDP frames that ha

Strona 314

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-25 PPR No Reply: counter containing the number of times the ADD-32 PLUS did not reply to a

Strona 315

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-26 8.8 ETHERNET COMMUNICATIONS PROTOCOLS FOR ADD-32 PLUS™ Ethernet communications with

Strona 316

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-27 8.9 TRANSMISSION CONCEPTS Most Ethernet communications use either the UDP or

Strona 317

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-28 8.9.2 Transmission Control Protocol (TCP) TCP is a standard protocol described by

Strona 318

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-29 This format is used by Modbus TCP and Allen-Bradley’s Explicit and PCCC formats. 8.9.3

Strona 319

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-30 • Class B addresses: (128.x.x.x to 191.x.x.x), subnet mask 255.255.0.0 These addresse

Strona 320

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-31 8.9.4 Interconnect Issues and Notes 1) All devices should be connected via a Switch

Strona 321

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-32 Figure 8.9.5.1 ADD-32 PLUS data transfers via EGD

Strona 322

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-33 EGD Exchanges are lists of data. Each node (each unique IP address) has i

Strona 323

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-32 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIP

Strona 324

IEEE 802.3 Ethernet Communication ADDvantage-32 PLUS 8-34 • For the SLC, the PCCC protocol supports SLC Protected Typed Logical Writes with three

Strona 325

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-1 SECTION IX SYSTEM DATA STRUCTURES This section details the data st

Strona 326

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-2 ****************************************************** W A R N I N

Strona 327

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-3 TABLE 9-1. DATA FILES File Number Table Name Structure Bytes/ Eleme

Strona 328 - SCRTEST1LAN

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-4 TABLE 9-1. DATA FILES (Cont.) File Number Table Name Structure Bytes/

Strona 329

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-5 floating point format. This table contains application specific

Strona 330

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-6 9.3.6 FILE 14 - CAL TABLE DEFAULTS This file contains all of the p

Strona 331

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-7 9.3.10 FILE 18 - CONTROL CAL LABELS This file contains all predefine

Strona 332

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-8 9.3.18 FILE 26 - DEFAULT CONTROL CAL UNITS This file contains all of

Strona 333 - (510 ADC and Below)

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-9 The illustrated example for File 28 shows that the Forward Bridge is act

Strona 334

Safety Summary ADDvantage-32 PLUS ● AC to DC Power Converter ii SAFETY SUMMARY ****************************************************** W A R N I N G

Strona 335

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-33 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIP

Strona 336

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-10 calibration. One element is used to define the units for the associate

Strona 337

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-11 9.3.27 FILE 35 - DRIVE CONFIG LABEL This file contains the driv

Strona 338

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-12 9.3.30 FILE 38 - DRIVE CAL This file contains all of the calibrati

Strona 339

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-13 9.3.34 FILE 42 - SOFTWARE PART NUMBER AND VERSION NUMBER This file

Strona 340

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-14 channel are identical. Elements 0-4 correspond to (Z002-Z006).

Strona 341

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-15 This file contains the legal references that may be used to

Strona 342 - INCORRECT

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-16 9.3.44 FILES 52 THROUGH 55 - DIAGNOSTIC STATUS TABLES The diagnos

Strona 343

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-17 Each table element is defined as follows: bit 15 14 13 12 11 10

Strona 344

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-18 9.3.48 FILE 63 THROUGH 64 _MISC. STATUS FILES 63 DOWNLOADI

Strona 345

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-19 9.3.52 FILES 74 THROUGH 77 - DIAGNOSTIC TRACE DATA TABLES 74

Strona 346

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-34 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIP

Strona 347

System Data Structures ADDvantage-32 PLUS ● AC to DC Power Converter 9-20

Strona 348 - "A1"

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-1 SECTION X SERIAL LINK INSTALLATION AND TROUBLE

Strona 349

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-2 Figure 10-1. ADD-32 PLUS Serial Link Wiring (She

Strona 350

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-3

Strona 351

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-4 Figure 10-1. ADD-32 PLUS Serial Link Wiring (She

Strona 352 - TABLE 7-9. VENDOR GUIDE

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-5 Figure 10-1. ADD-32 PLUS Serial Link Wiring (She

Strona 353

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-6 TABLE 10-1. RS-232C PIN ASSIGNMENTS The followi

Strona 354

Serial Link Installation and Troubleshooting ADDvantage-32 PLUS ● AC to DC Power Converter 10-7 TABLE 10-2. PROBLEMS WITH THE SERIAL LINK SYMPT

Strona 356

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-1 SECTION XI USB USAGE The ADDvantage-32 PLUS AC to DC Power Converter System i

Strona 357 - COMMUNICATION

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-35 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIP

Strona 358

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-2 The ADDvantage-32 PLUS performs read-to-read information previously stored on the US

Strona 359

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-3 The final subdirectory that may exist in the DRIVE### directory is the FIRMWARE su

Strona 360

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-4 Figure 11-3: The ADDvantage-32 PLUS electronics enclosure shows connector J8.

Strona 361

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-5 11.1 USB SIGNAL ANALYZER STORE The ADDvantage-32 PLUS drive allows the user t

Strona 362

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-6 Figure 11-4. This illustrates the USB signal analyzer file naming convention.

Strona 363

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-7 11.1.1 ANALYZER STORE COMPLETION MESSAGES After the user has initiated the ope

Strona 364

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-8 Figure 11-5. The PROPERTY view of an analyzer file that has been saved to the USB

Strona 365

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-9 Pressing the right arrow will show: The second line of the LCD display will

Strona 366

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-10 The “0000” on the second line of the display is the initial value that is shown

Strona 367

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-11 a valid ASCII number, then terminate the algorithm and use the authorization code c

Strona 368

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-36 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. Bridge

Strona 369

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-12 NOTES Drive will cease normal operation upon initiation of the flash load. Driv

Strona 370

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-13 Message Meaning AT9 PROCESSOR FIRMWARE UPDATE SUCESSFUL CYCLE PWR to RESET Mess

Strona 371

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-14 NOTES Each diagnostic store will overwrite the DIAGNOSTIC.DAT data file on the U

Strona 372

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-15 11.4 USB DRIVE INFORMATION STORE The ADDvantage-32 PLUS drive allows the user t

Strona 373

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-16 Figure 11-6. An example of the DRIVE INFORMATION store operation during which t

Strona 374

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-17 11.4.1 DRIVE INFORMATION STORE COMPLETION MESSAGES After the user has initiate

Strona 375

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-18 The drive will look in a specific directory for the calibration/configuration fil

Strona 376

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-19 A calibration file that has been saved using the ADDAPT program can be loaded by

Strona 377

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-20 Press the RIGHT key to display the following: The display will show a fi

Strona 378

USB Usage ADDvantage-32 PLUS ● AC to DC Power Converter 11-21 The maximum number of files that may exist in a subdirectory is 100 files. Any a

Strona 379

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-37 TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. Bridge

Strona 381

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-1 SECTION XII UPGRADE TO NEW CONTROL BOARD The ADDvantage-32

Strona 382

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-2 12.1 INSTALLATION OF HARDWARE The ADDvantage-32 microprocesso

Strona 383

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-3 Figure 12-1 A. The older ADDvantage-32 shows the electronics encl

Strona 384

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-4 Figure 12-1 B. The ADDvantage-32 PLUS shows the electronics en

Strona 385

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-5 12.1.1 PROCEDURE TO UPGRADE THE HARDWARE DRIVE The upgrading

Strona 386

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-6 Figure 12-2. ADDvantage-32 electronics enclosure shows the fie

Strona 387

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-7 4. Remove the two ribbon cables that provide connections betwe

Strona 388

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-8 5. Close and latch the ADDvantage-32 electronics enclosure doo

Strona 389

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-9 6. Reuse the four screws removed in step 5 to install the ADDv

Strona 390

ADDvantage-32 PLUS ● AC to DC Power Converter

Strona 391 - SYSTEM DATA STRUCTURES

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-10 5 After attaching the new electronics enclosure, a ribbon cab

Strona 392 - System Data Structures

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-11 6 The B20726-1 ribbon cable removed in step 4 will be reinsta

Strona 393 - TABLE 9-1. DATA FILES

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-12 7 Close the drive cover and open the electronics enclosure doo

Strona 394

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-13 8 Reinstall all field wiring connectors that were removed in

Strona 395

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-14 9 Upgrade the ADDvantage-32 drive calibration and configurati

Strona 396

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-15 TABLE 12-1. NEW DRIVE CONFIGURATION PARAMETERS CONFIGURATION

Strona 397

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-16 12.2 ADDVANTAGE-32 TO ADDVANTAGE-32 PLUS CAL/CONFIG UPGRADE

Strona 398

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-17 Follow all prompts as they appear during the installation proc

Strona 399

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-18 Figure 12-12. This screen snapshot shows the message indicati

Strona 400

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-19 12.2.2 THE CONVERTTOADD32PLUS SOFTWARE UTILITY PROGRAM Once

Strona 402

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-20 If the BROWSE button is used, a dialog box like the one shown

Strona 403

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-21 12.2.2.2 ADD-32 PART AND VERSION NUMBERS Once a valid ADDvant

Strona 404

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-22 Figure 12-17. This is the dialog box for the Template Open Di

Strona 405

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-23 12.2.2.5 ADD-32 PLUS PART AND VERSION NUMBERS The final tw

Strona 406

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-24 Figure 12-19. A screen snapshot shows a successful conversion

Strona 407

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-25 ERROR MESSAGE DESCRIPTION Successfully converted <configur

Strona 408

Upgrade to New Control Board ADDvantage-32 PLUS ● AC to DC Power Converter 12-26 ERROR MESSAGE DESCRIPTION ADD32Plus configuration file <ADD

Strona 409

ADDvantage-32 PLUS ● AC to DC Power Converter 2-1 SECTION II KEYBOARD AND PARAMETER FUNCTIONS ******************************************

Strona 410

ADDvantage-32 PLUS ● AC to DC Power Converter 2-2 2.1 KEY FUNCTIONS Information generated by the ADDvantage-32 PLUS can be accessed using

Strona 411 - AND TROUBLESHOOTING

ADDvantage-32 PLUS ● AC to DC Power Converter 2-3 2.1.1 KEYPAD BUTTONS Six keys provide instructions to the ADD-32 PLUS. By pres

Strona 412

Safety Summary ADDvantage-32 PLUS ● AC to DC Power Converter iii ****************************************************** W A R N I N GDO NOT OPERAT

Strona 413

ADDvantage-32 PLUS ● AC to DC Power Converter 2-4 Figure 2-2. Lines 1 and 2 showing a MENU LEVEL display. Figure 2-3. Lines 1 an

Strona 414

ADDvantage-32 PLUS ● AC to DC Power Converter 2-5 the second line of the LCD display, as shown in Figure 2-2. A submenu may be exited by pressi

Strona 415

ADDvantage-32 PLUS ● AC to DC Power Converter 2-6 Pressing the RIGHT key will enter the ANALYZER submenu and show this display: Pressin

Strona 416

ADDvantage-32 PLUS ● AC to DC Power Converter 2-7 2.3 PARAMETER DEFINITION AND GROUPINGS The ADDvantage-32 PLUS drive contains four disti

Strona 417

ADDvantage-32 PLUS ● AC to DC Power Converter 2-8 Parameters are defined by a four-digit code followed by a name or abbreviated description.

Strona 418

ADDvantage-32 PLUS ● AC to DC Power Converter 2-9 TABLE 2-1. PARAMETER ORGANIZATION PARAMETER GROUP PARAMETER TYPE DESCRIPTION X*** Calibrat

Strona 419 - USB USAGE

ADDvantage-32 PLUS ● AC to DC Power Converter 2-10 The drive core software is responsible for the basic functions of the drive, including prote

Strona 420 - USB Usage

ADDvantage-32 PLUS ● AC to DC Power Converter 2-11 Figure 2-6. The first line of the four lines shown in the LCD display shows the parameter g

Strona 421

ADDvantage-32 PLUS ● AC to DC Power Converter 2-12 Figure 2-7. The second line of the four lines shown in the LCD display shows the data type

Strona 422

ADDvantage-32 PLUS ● AC to DC Power Converter 2-13 Figure 2-8. The LCD display at the start of the edit mode. The display has the underline

Strona 423

Safety Summary ADDvantage-32 PLUS ● AC to DC Power Converter iv ****************************************************** W A R N I N GSystem Safet

Strona 424

ADDvantage-32 PLUS ● AC to DC Power Converter 2-14 Pressing the UP or DOWN keys again will scroll through to the MINIMUM VALUE that the parame

Strona 425

ADDvantage-32 PLUS ● AC to DC Power Converter 2-15 The format for the configuration data is as follows: 1. Parameter Group - Represents the t

Strona 426 - ------>

ADDvantage-32 PLUS ● AC to DC Power Converter 2-16 Figure 2-11. The second line of the four line LCD display shows the configuration choice p

Strona 427

ADDvantage-32 PLUS ● AC to DC Power Converter 2-17 ****************************************************** C A U T I O N ALL “P” PARAMET

Strona 428 - UP KEY TO CONFIRM

ADDvantage-32 PLUS ● AC to DC Power Converter 2-18 OPERATE‐‐‐‐‐‐‐>USB‐‐‐‐‐‐‐>Edit Units‐‐‐‐‐‐‐>Fault Fifo‐‐‐‐‐‐‐>Tables‐‐‐‐‐‐‐>Sp

Strona 429

ADDvantage-32 PLUS ● AC to DC Power Converter 2-19 2.8.2 OPERATE SUBMENU The OPERATE submenu is shown in Figure 2-13. The figure shows a

Strona 430

ADDvantage-32 PLUS ● AC to DC Power Converter 2-20 2.8.2 ACCESS CODE SUBMENU The ACCESS CODE submenu is shown in Figure 2-14. The figure sho

Strona 431 - USB DGNOST STORE

ADDvantage-32 PLUS ● AC to DC Power Converter 2-21 Figure 2-14. This ADD-32 PLUS keypad syntax shows the ACCESS CODE submenu.

Strona 432

ADDvantage-32 PLUS ● AC to DC Power Converter 2-22 2.8.2 DIAGNOSTICS SUBMENU The DIAGNOSTICS submenu is shown in Figure 2-15. The figure s

Strona 433 - INFO SAVE

ADDvantage-32 PLUS ● AC to DC Power Converter 2-23 Figure 2-15. This ADD-32 PLUS keypad syntax shows the DIAGNOSTICS submenu.

Strona 434

Safety Summary ADDvantage-32 PLUS ● AC to DC Power Converter v 4. When performing hands-on inspections and maintenance, be sure the incoming AC fee

Strona 435

ADDvantage-32 PLUS ● AC to DC Power Converter 2-24 2.8.3 ANALYZER SUBMENUS The ANALYZER submenus are shown in Figures 2-16 and 2-17. Figure

Strona 436 - UP Key to Confrm

ADDvantage-32 PLUS ● AC to DC Power Converter 2-25 Figure 2-16. This ADD-32 PLUS keypad syntax shows the ANALYZER submenu that is associated wit

Strona 437 - USB CAL STORE

ADDvantage-32 PLUS ● AC to DC Power Converter 2-26 Figure 2-17. This ADD-32 PLUS keypad syntax shows the ANALYZER submenu that presents statu

Strona 438 - FILE:CAL_SAVE_01

ADDvantage-32 PLUS ● AC to DC Power Converter 2-27 Tables‐‐‐‐‐‐‐>Spare Bit Cfg‐‐‐‐‐‐‐>Spare Analog Cfg‐‐‐‐‐‐‐>Bit Config‐‐‐‐‐‐‐>EGD

Strona 439

ADDvantage-32 PLUS ● AC to DC Power Converter 2-28 2.8.5 TABLES SUBMENU The TABLES submenu is shown in Figure 2-19. The figure shows a subsec

Strona 440

ADDvantage-32 PLUS ● AC to DC Power Converter 2-29 Each of the tables consists of sixteen (16) data points, and each of the sixteen (16) da

Strona 441 - UPGRADE TO NEW CONTROL

ADDvantage-32 PLUS ● AC to DC Power Converter 2-30 RIGHT key is pressed from the VIEW FAULT FIFO option, the display will initially show FAULT E

Strona 442 - Upgrade to New Control Board

ADDvantage-32 PLUS ● AC to DC Power Converter 2-31 2.8.7 EDIT UNITS SUBMENU The EDIT UNITS submenu is shown in Figure 2-22. The figure show

Strona 443 - LED indicators

ADDvantage-32 PLUS ● AC to DC Power Converter 2-32 Figure 2-23. The LCD display shows the units field in a calibration parameter.

Strona 444

ADDvantage-32 PLUS ● AC to DC Power Converter 2-33 When viewing a parameter from the EDIT UNITS submenu, the user can press the RIGHT key to i

Strona 445

1-1 ADDvantage-32 PLUS AC TO DC POWER CONVERTER (Includes AFM - Advanced Firing Module) SECTION I INTRODUCTION AND GENERAL INFORMATION 1.1 DESCRI

Strona 446

ADDvantage-32 PLUS ● AC to DC Power Converter 2-34 Figure 2-25. This ADD-32 PLUS keypad syntax shows the USB submenu.

Strona 447

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-1 SECTION III CORE SOFTWARE OPERATION The core software performs

Strona 448

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-2 After an ESTOP condition has occurred, the ESTOP and ESTOP RESET inputs

Strona 449

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-3 data table. If the FAX-32 board is not used, the values for the additi

Strona 450

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-4 3.5 LOGIC SEQUENCE Y*** Parameters D*** Parameters Y***

Strona 451

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-5 D***:NOT USER 6 Y*** Parameters D*** Parameters

Strona 452

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-6 RUNG 2 The drive OK output drops out when the D:FAULT bit goes high.

Strona 453

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-7 RUNG 5 This bit picks up the drive motor contactor and enables the j

Strona 454

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-8 RUNG 8 D:RUNX picked up on a run, jog, or thread command is reque

Strona 455

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-9 RUNG 11 This is a time delay of 60 seconds after the motor contacto

Strona 456

Introduction and General Information ADDvantage-32 PLUS ● AC to DC Power Converter 1-2 ● Tach loss and overspeed protection, configurable with

Strona 457

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-10 RUNG 13 This delays D:ARM ENABLE until the motor contactor has a ch

Strona 458

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-11 Figure 3-1. ADDvantage-32 PLUS Logic Diagram (sheet 6 of 14) RUNG

Strona 459

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-12 RUNG 19 The motor field can be enabled, disabled, or switched on or

Strona 460

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-13 RUNG 21 Lights the amber forward bridge LED. RUNG 22 Lights th

Strona 461

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-14 RUNG 25 Lights the red field loss LED and seals it in until the fau

Strona 462

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-15 RUNG 28 Lights the green Drive OK LED. RUNG 29 Lights the gree

Strona 463

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-16 RUNG 31 The fault FIFO can be cleared from the keyboard or from a dig

Strona 464

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-17 RUNG 33 D:NOT USER 1 is the inverse of the digital input D:USER 1.

Strona 465

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-18 RUNG 37 D:NOT USER 5 is the inverse of the digital input D:USER 5.

Strona 466

Core Software Operation ADDvantage-32 PLUS ● AC to DC Power Converter 3-19 3.7 RUN, THREAD, AND JOG INPUTS Y*** Parameters Y***:RUN IN

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